Installation

HYBRID / BATTERY CONTROL: HV RELAY ASSEMBLY: INSTALLATION

1. INSTALL HYBRID BATTERY JUNCTION BLOCK ASSEMBLY

CAUTION:
Be sure to wear insulated gloves and protective goggles.

(a) Install the 2 bolts and EV battery fuse.





Torque : 3.5 Nm (36 kgf-cm, 31 in-lbf)

NOTICE:
Be sure to use a torque wrench to tighten the nuts.

(b) Install the hybrid battery junction block assembly with the 3 nuts.





Torque : 7.5 Nm (76 kgf-cm, 66 in-lbf)

(c) Connect the 2 connectors to the hybrid battery junction block assembly.





NOTICE:
Make sure that the connectors are fully engaged.

(d) Connect the connector and 2 main battery cable connectors to the hybrid battery junction block assembly.





(e) Install the No. 3 wire frame to the hybrid battery junction block assembly with the 2 nuts.





Text in Illustration





Torque : 9.0 Nm (92 kgf-cm, 80 in-lbf)

NOTICE:
* Make sure that the ends of the No. 3 wire frame do not cross over each other.
* Be sure to connect the No. 3 wire frame to each correct terminal as shown in the illustration.

2. CHECK HIGH VOLTAGE CABLE CONNECTION Installation

3. INSTALL BATTERY COVER SUB-ASSEMBLY

HINT
Installation.

4. INSTALL SERVICE PLUG GRIP Installation

5. INSTALL BATTERY SERVICE HOLE COVER Installation

6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.