Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Precautions For Welding





PRECAUTIONS FOR WELDING

1. REMOVAL OF ADJACENT COMPONENTS







a. To prevent damage to the body and parts, apply protective tape to the body and tools before removing the parts.

NOTICE: If the paint film is damaged, make sure to refinish the paint.

2. CUTTING WORK







a. When cutting a panel, be careful not to damage the surrounding panels or any panels underneath.

NOTICE: If any panels are damaged, be sure to repair them.

3. ANTI-RUST TREATMENT BEFORE WELDING







a. Apply welding primer to the contact surfaces of the welding areas to protect them from rust.

NOTICE: Do not apply welding primer outside of the contact surfaces.

4. WELDING WORK
a. Standard Number of Welds










b. Spot weld locations
Avoid welding over previously welded areas.

5. MAKING HOLES FOR PLUG WELDING







a. For areas where a spot welder cannot be used, use a puncher or drill to make holes for plug welding.