Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Removal

1. Remove instrument panel as outlined, and place it on front seat. See Instrument Panel. Instrument Cluster / Carrier
2. Remove evaporator case assembly as outlined. Removal

Fig 26 Vacuum Line Removal From Heater Core Seal:





3. Remove vacuum source line from heater core tube seal (illustration).





4. Remove seal from heater core tubes (illustration).





5. Remove three screws retaining blend door actuator to evaporator case. Remove actuator from case (illustration).

Fig 27 Heater Core Access Cover Removal:





6. Remove four heater core access cover retaining screws, and remove access cover and seal from evaporator case (illustration).
7. Lift heater core and seals from evaporator case.