Condenser HVAC: Service and Repair

Fig. 1 Condenser assembly removal:

1. Remove battery from vehicle.
2. Drain coolant and disconnect upper hose from radiator.
3. Discharge refrigerant from system, then disconnect refrigerant hoses from condenser. Plug all open connections to prevent entry of dirt and moisture into system.
4. Remove air inlet duct retaining screws and position duct aside.
5. Remove fan shroud retaining screws and position shroud to the rear.
6. Remove radiator upper bracket screws and tilt radiator rearward.
7. Remove condenser retaining screws and condenser, Fig. 1. Retain all four condenser rubber mounts.
8. Reverse procedure to install. Use new O-rings lubricated with refrigerant oil. Add two ounces of refrigerant oil to new condenser.
9. Evacuate, charge and leak test system. Check system for proper operation.