Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Heater Core: Service and Repair

1. Disconnect battery ground cable.
2. Drain radiator coolant into suitable container.
3. Remove instrument panel.
4. Remove seal from heater core tubes.
5. Remove A/C electronic door actuator motor, three screws, from A/C evaporator housing.
6. Remove heater core cover and seal from A/C evaporator housing.
7. Disconnect heater hoses from heater tubes.
8. Carefully pull evaporator assembly away from dash panel and remove evaporator case from vehicle.
9. Reverse procedure to install.