Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

EGR Tube: Service and Repair

EGR Valve To Exhaust Manifold Tube:





1. Remove engine appearance cover, air cleaner outlet tube and engine intake air resonator.
2. Disconnect Exhaust Gas Recirculation (EGR) backpressure transducer hoses from EGR valve to exhaust manifold tube.
3. Disconnect EGR valve to exhaust manifold tube from EGR valve and EGR valve tube to manifold connector.
4. Remove EGR valve tube to manifold connector from exhaust manifold connector if required.
5. To install, reverse removal procedures. Tighten EGR valve tube to manifold connector to exhaust manifold to 40-45 Nm (30-33 lb ft).