Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Cylinder Head Assembly

GENERAL SPECIFICATIONS
Valve Arrangement (Front-to-Rear)
(Left Hand) Intake:: S-P-S-P-S-P-S-P
Exhaust:: E-E-E-E-E-E-E-E
(Right Hand) Intake:: P-S-P-S-P-S-P-S
Exhaust: (C): E-E-E-E-E-E-E-E
Head Gasket Face Flatness: 0.10 mm (0.004 inch) MAX overall
Combustion Chamber Volume: 52.6 ± 1.5 cc
Cylinder Bore Diameter
Surface Finish (RMS): 0.2-0.6 Microns
Out-of-Round Limit: 0.20 mm (0.007874 inch)
Out-of-Round Service Limit: 0.70 mm (0.027559 inch)
Taper Service Limit: 0.70 mm (0.027559 inch)

TORQUE SPECIFICATIONS
Install the LH cylinder head and the RH cylinder head. Loosely install new bolts.





Tighten the bolts in six stages in the sequence shown.
- Stage 1: Tighten to 37-43 Nm (28-31 lb-ft).
- Stage 2: Tighten an additional 85-95 degrees.
- Stage 3: Loosen the bolts a minimum of one full turn.
- Stage 4: Tighten to 37-43 Nm (28-31 lb-ft).
- Stage 5: Tighten an additional 85-95 degrees.
- Stage 6: Tighten an additional 85-95 degrees.