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Fuel Tank Pressure Sensor: Service and Repair

FUEL TANK PRESSURE SENSOR







Removal and Installation
1. With the vehicle in NEUTRAL, position on a hoist.
2. Disconnect the battery ground cable.

3. WARNING:
- The evaporative emissions system contains fuel vapor and condensed fuel vapor. Although not present in large quantities, it still presents the danger of explosion or fire. Disconnect the battery ground cable from the battery to minimize the possibility of an electrical spark occurring, possibly causing a fire or explosion if fuel vapor or liquid fuel are present in the area. Failure to follow these instructions can result in personal injury.
- Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in personal injury.


NOTE: During the repair or replacement of fuel-related components, all liquid and vapor fuel openings shall be capped, taped or otherwise appropriately protected to prevent the ingress of dirt or other contamination. All caps, tape and other protective materials shall be removed prior to installation.

Remove the fuel tank.

4. Disconnect the fuel pressure sensor electrical connector.
5. Disconnect the 3 fuel vent vapor hoses from the fuel pressure sensor tube assembly.
- To install, lubricate with clean engine oil.







6. NOTE: Cut and discard the fuel tank shield strap to remove the fuel pressure sensor tube assembly.

Disconnect the fuel pressure sensor tube assembly from the evaporative emissions (EVAP) canister.

7. Remove the fuel pressure sensor and tube assembly.
8. To install, reverse the removal procedure.
9. Leak test the evaporative emission system. Evaporative Emission System Leak Test
10. Carry out the evaporative emission repair drive cycle. Evaporative Emission Repair Verification Drive Cycle