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Vehicle Cold Soak Procedure




Noise, Vibration and Harshness (NVH)

5: Road Test

NOTE: It may be necessary to have the customer ride along or drive the vehicle to point out the symptom. During the road test, take into consideration the customer's driving habits and the driving conditions. The customer's concern just may be an acceptable operating condition for that vehicle.

The following is a brief overview of each test in the order in which it appears. A review of this information helps to quickly identify the most appropriate process necessary to make a successful diagnosis. After reviewing this information, select and carry out the appropriate test(s), proceeding to the next step of this process.

- The Slow Acceleration Test is normally the first test to carry out when identifying an NVH symptom, especially when a road test with the customer is not possible.
- The Heavy Acceleration Test helps to determine if the symptom is torque-related.
- The Neutral Coast Down Speed Test helps to determine if the symptom is vehicle speed-related.
- The Downshift Speed Test helps to determine if the symptom is engine speed-related.
- The Steering Input Test helps to determine how the wheel bearings and other suspension components contribute to a vehicle speed-related symptom.
- The Brake Test helps to identify vibrations or noise that are brake related.
- The Road Test Over Bumps helps isolate a noise that occurs when driving over a rough or bumpy surface.
- The Engine Run-Up Tests consist of the Neutral Engine Run-Up (NERU) Test and the Drive Engine Run-Up (DERU) Load Test. These tests help to determine if the symptom is engine speed-related.
- The Neutral Engine Run-Up (NERU) Test is used as a follow-up test to the Downshift Speed Test when the symptom occurs at idle.
- The Drive Engine Run-Up (DERU) Load Test helps to identify vibration/noise sensitive to engine load or torque. It also helps to reproduce engine speed-related symptoms that cannot be duplicated when carrying out the Neutral Engine Run-Up (NERU) Test or the Neutral Coast Down Test.
- The Engine Accessory Test helps to locate faulty belts and accessories that cause engine speed-related symptoms.
- The Vehicle Cold Soak Procedure helps to identify symptoms occurring during initial start-up and when an extended time lapse occurs between vehicle usage.

Vehicle Cold Soak Procedure

To carry out this procedure, proceed as follows:

- Test preparations include matching customer conditions (if known). If not known, document the test conditions: gear selection and engine rpm. Monitor the vibration/noise duration with a watch for up to 3 minutes.
- Park the vehicle where testing will occur. The vehicle must remain at or below the symptom temperature (if known) for 6-8 hours.
- Before starting the engine, conduct a visual inspection under the hood.
- Turn the key on, but do not start the engine. Listen for the fuel pump, ABS and air suspension system noises.
- Start the engine.
- Isolate the vibration/noise by carefully listening. Move around the vehicle while listening to find the general location of the vibration/noise. Then, search for a more precise location by using a stethoscope or EngineEAR.
- If the source of the symptom has been identified as a result of this test, proceed to the appropriate system for further diagnosis and repair. If the source has not been identified, continue with the road test.