Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Evaporator Core: Service and Repair

Fig. 1 Heater & A/C System Interior Components:




Evaporator Case Components:






1. Disconnect battery ground cable, then discharge refrigerant from cooling system.
2. Remove glove compartment undercover panel, then glove compartment.
3. Disconnect intake and discharge lines from cooling unit fittings.
4. Remove cooling unit line grommets then, glove compartment.
5. Disconnect A/C wire harness connectors.
6. Remove seal plates, drain hose, cooling unit attaching nuts, then the cooling unit.
7. Reverse procedure to install.