Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Preliminary Components

1. Remove A/C compressor and power steering pump bracket.
2. Remove left engine mount.
3. Remove spark plugs and oil level gauge.
4. Remove oil filter and filter body.
5. Remove oil pressure gauge.
6. Remove crank angle sensor.
7. Remove air pump drive belt, air pump and air pump bracket.
8. Remove alternator drive belt and alternator.
9. Remove clutch cover and clutch disc.
10. Remove metering oil connecting rod, throttle and dynamic chamber.
11. On non-turbocharged models, proceed as follows:
a. Remove exhaust absorber plate, exhaust manifold and insulator.
b. Remove fuel injector and delivery pipe.
c. Remove air hose, manifold oil nozzle and metering oil tube.
d. Remove intake manifold, housing oil nozzle and metering oil tube.
e. Remove metering oil pump and eccentric shaft pulley.
f. Remove water pump, engine harness and vacuum lines.
g. Remove EGR valve.
12. On turbocharged models, proceed as follows:
a. Remove secondary vacuum piping.
b. Remove primary fuel injector and distribution pipe.
c. Remove air control valve, then the switching actuator.
d. Remove water pipe, then the turbocharger and insulator.
e. Remove air hose, housing oil nozzle and manifold oil nozzle.
f. Remove intake manifold, exhaust manifold and insulator.
g. Remove metering oil pump and eccentric shaft pulley.
h. Remove water pump, then the dynamic chamber bracket.
i. Remove engine harness, vacuum piping and oil inlet pipe.