Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Exhaust Gas Recirculation: Testing and Inspection

EGR System Inspection:






1. Start engine and run at idle.
2. Place finger against EGR valve diaphragm and raise engine speed to about 2000 rpm.
3. Verify that diaphragm moves as specified:

COLD ENGINE: Diaphragm does not move
WARM ENGINE: Diaphragm moves (coolant temperature above 122°F, 50°C)