Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Mechanical Specifications


BELT TENSIONS
New Belt (0 minutes Operation) 50-90 lbs. (222-400 N)
Used Belt Tension (10+ minutes Operation) 40-60 lbs. (177-266 N)
Allowable Minimum Tension 40 lbs. (177 N)


TORQUE VALUES
Air Bypass Valve to Throttle Body 84 lb.in. (9.5 Nm)
Air Supply Tube Clamps 22 lb.in. (3.0 Nm)
Automatic Belt Tensioner Bolts 30-40 lb.ft. (40-55 Nm)
Canister Mounting Bracket Bolts 6-9 lb.ft. (8-12 Nm)
Charcoal Canister Retaining Bolts 4-6 lb.ft. (4-6 Nm)
Converter Pipe to Muffler/Outlet Pipe Assembly 28-31 lb.ft. (37-42 Nm)
Exhaust Manifold to Cylinder Head 20-30 lb.ft. (27-41 Nm)
Idler Pulley Pivot Bolt 30-40 lb.ft. (40-55 Nm)
Idler Pulley Adjusting Bolt 30-40 lb.ft. (40-55 Nm)
Inlet Pipe to Exhaust Manifold 25-34 lb.ft. (34-46 Nm)
Oxygen Sensor 30-35 lb.ft. (40-50 Nm)
Throttle Body to Upper Intake Manifold 6-10 lb.ft. (8-12 Nm)
Vacuum Fitting to Intake Manifold 26-33 lb.ft. (35-45 Nm)
Y-pipe to converter pipe 28-31 lb.ft. (37-42 Nm)