Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Evaporator Core: Service and Repair

1. Discharge A/C refrigerant into a suitable recovery/recycling device, then remove glove compartment and compartment door.
2. Disconnect thermoswitch connector, then unlock seal plate and slide plate toward heater and blower units.
3. Disconnect cooling unit pipes, then remove nuts securing unit to cowl and remove unit.
4. Separate unit halves and remove evaporator core. Remove expansion valve from core, if necessary.
5. Reverse procedure to install.