Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

EGR Valve Position Sensor: Testing and Inspection

OUTPUT VOLTAGE INSPECTION


SST-49 9200 162 Engine Signal Monitor, SST-49 G018 903 Adapter Harness:





1. Connect the special service tools (SST)s to the powertrain control module engine (PCME) as shown in image.


View: Testing The EGR Function Sensor:





2. Connect a vacuum pump to EGR control valve.


EGR Function Sensor Operating Voltages:





3. Turn ignition ON (engine OFF) and measure voltage as shown on image chart.
4. If not correct, check wiring harness from sensor to PCME.

RESISTANCE INSPECTION


View: Testing EGR Function Sensor Resistances:





1. Unplug sensor connector. Disconnect vacuum hose and connect vacuum pump.
2. Measure resistance between terminals with vacuum applied, as shown on image chart:
3. If not as specified, replace EGR control valve assembly.