Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Removal/Installation

1. Release fuel system pressure as outlined under Technician Safety Information.
2. On models with audio anti-theft system, obtain radio deactivation code prior to disconnecting battery ground cable, then deactivate system as outlined under Technician Safety Information.
3. Disconnect battery ground cable, drain engine coolant, then remove engine undercover.
4. On 1995-96 models with manual transmission, remove transmission as outlined in Clutch.
5. On 1995-96 models with automatic transmission, remove transmission as outlined in Automatic Transmissions/Transaxles.
6. Remove air cleaner assembly, Fig. 2 and 3.

Fig. 2 External Engine Component Removal:





Fig. 3 External Engine Component Removal:





7. Disconnect accelerator cable, then remove upper and lower radiator hoses.
8. On 1995-96 models with automatic transmission, disconnect oil cooler lines, cap hoses and fittings.
9. Remove coolant reservoir hose, then disconnect coolant fan electrical connector.
10. Remove cooling fan and radiator assembly as outlined under Radiator.
11. Remove power steering, A/C and alternator drive belts.
12. Remove, without disconnecting lines, power steering pump and A/C compressor (if equipped), then position aside.
13. Disconnect engine harness electrical connectors as shown in Fig. 4 and 5.

Fig. 4 Engine Harness Electrical Connectors:





Fig. 5 Engine Harness Electrical Connectors:





14. Disconnect vacuum, fuel and heater hoses as shown in Fig. 6. When removing fuel hoses, cover hoses with a shop towel to prevent fuel from spraying. Cap and plug all opened lines and fittings.

Fig. 6 Engine Compartment Hoses:





15. On 1993-94 models, disconnect front exhaust pipe from exhaust manifold, Fig. 7, then proceed as follows:

Fig. 7 Engine & Transmission Assembly Components:





a. Remove clutch release cylinder, then disconnect transmission electrical harness.
b. Remove shift knob and power plant frame.
c. Disconnect propeller shaft and speedometer cable from transmission, then remove engine mount nut.
d. Using a suitable engine lifting device, remove engine and transmission as a unit from vehicle.
e. Remove starter, then the transmission assembly from engine.

16. On 1995-96 models, remove clutch release cylinder, disconnect motor mounts, then using a suitable engine lifting device, remove engine from vehicle.
17. Reverse procedure to install. Tighten bolts to specifications.