Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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EGR Valve: Testing and Inspection

Inspection
1. Start the engine and let it idle.

EGR Valve Vacuum Inspection:




2. Connect a vacuum pump as shown in the figure and apply vacuum.
3. Verify that the engine runs roughly or stalls at more than the specified vacuum.

Specification: 3.4-9.9 kPa (26-75 mm/Hg, 1.0-2.9 in.Hg)

4. If not as specified, replace the EGR valve.