Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

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Link: lemon-manuals.la or lemon-manuals.org.ua

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Repair Procedure

1. Verify customer complaint





2. Use the flow chart to determine cause:

Condition "A" - ECM Replacement

1. Replace the ECM (PCM) with a modified part per section 01 - 40 Control System in the Workshop Manual.

2. Verify repair.

Condition "B" - Air Gap Replacement





3. Using a feeler Gauge, adjust the air gap between the crankshaft pulley projection and the position sensor. Adjust within the following range. Air Gap: 0.5 mm - 0.8 mm (0.020 - 0.031 in.).

4. Rotate the crankshaft and confirm that all the air gaps (4 positions) are within the above range. If they cannot be adjusted, replace the crankshaft pulley plate with a new part and readjust the air gaps.

5. Verify repair.