Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Using the New Generation Star Tester

Special Service Tool New Generation Star Tester Connected to Data Link Connector 2:




1. Connect the Special Service Tools New Generation Star (NGS) tester to the data link connector 2.




2. Select the PID/DATA MONITOR AND RECORD function and press TRIGGER.
3. Verify that the throttle valve is at the closed throttle position.
4. Loosen the attaching screws.
5. Select the "TPS V" on the NGS display.
6. Adjust the throttle position sensor so that the throttle position signal voltage is as specified.




7. Tighten the throttle position sensor screw.

Tightening torque: 1.6-2.3 Nm (14-20 in.lbs.)

8. Fully open the throttle valve and verify that the voltage is within the specification.




9. If not as specified, check the wiring harness.
10. If the harness is OK, replace the throttle position sensor, and readjust.