Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Exhaust System: Service and Repair





California Emission Regulations Applicable Model





Except California Emission Regulations Applicable Model

EXHAUST SYSTEM REMOVAL/INSTALLATION [ZM]

Warning: When the engine and exhaust system are hot, they can badly burn. Turn off the engine and wait until they are cool before removing the exhaust system.

1. Disconnect the negative battery cable.
2. Remove in the order indicated in the table.
3. Install in the reverse order of removal.

Exhaust Manifold Removal Note
1. Remove the air cleaner and air hose.





2. Remove bolt A on the water bypass pipe before removing the exhaust manifold.
Tightening torque: 64 - 89 Nm (6.5 - 9.1 kgf-m, 48 - 65 ft. lbs.)

Exhaust Manifold Gasket Installation Note





1. To install the exhaust manifold gasket, make sure that the bead side of the gasket is facing the exhaust manifold side.