Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

System Specifications

General Specifications

Brake Rotor
Minimum Rotor Thickness 4x2 (Discard Thickness) mm (in); 26.0 (1.023)
Minimum Rotor Thickness 4x4 (Discard Thickness) mm (in); 26.0 (1.023)
Rotor Maximum Runout mm (in) 0.076 (0.003)
Rotor Maximum Thickness Variation mm (in) 0.010 (0.0004)

Brake Pad
Minimum Thickness Above the Metal Backing Plate or Rivets mm (in); 2.5 (0.10)

Brake Lining
Disc Brake Lining Wear Limit (Above Backing Plate or Rivets) mm (in); 1.0 (0.040)
Disc Brake Lining Wear Limit (Above Brake Shoe or Rivets) mm (in); 0.8 (0.03125)

Drum Brake
Lining Minimum Thickness mm (in) 0.8 (1/32)
Brake Drum Maximum Diameter Molded into the brake drum

Brake Pedal
Type Suspended

Master Cylinder
Type Tandem (with level sensor)

Power Brake Unit
Type Vacuum multiplier, tandem diaphragm
Power Brake Unit Push Rod Length mm (in) 24.89-25.27 (0.980-0.995)

Parking Brake
Type Mechanical two-rear wheel control
Operation System Pedal

Brake Fluid
Type DOT 3 Brake Fluid