Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Piston: Testing and Inspection

Piston Inspection





^ Measure the outer diameter of each piston at right angle (90°) to the piston pin, 16.5 mm (0.650 inch) below the oil ring groove lower edge.





Piston diameter


Piston and Connecting Rod Inspection





^ Inspect the oscillation torque. If the large end does not drop by its own weight, replace the piston or the piston pin.