Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

System Specifications

General Specifications
Brake Pedal
Pedal free play mm (in) 7.8-12 (0.3-0.47)

Brake Drum Inner Diameter
Standard mm (in) 228.7 (9.0)
Limit mm (in) 230.1 (9.06)

Front Disc Brake
Rotor discard thickness mm (in) 22.0 (0.86)
Rotor thickness mm (in) 24.00 (0.94)
Rotor runout mm (in) 0.05 (0.002)
Brake lining thickness mm (in) 12.75 (0.50)
Front disc brake caliper bore mm (in) 60.0 (2.36)
Front disc brake rotor runout mm (in) 0.1 (0.004)
Wheel cylinder inner diameter mm (in) 23.81 (0.937)

Brake shoe thickness
Minimum mm (in) 1 (0.04)
Standard mm (in) 4.5 (0.17)

Fluids/Lubricants
Type DOT 3 brake fluid
Type Axle/Wheel bearing grease