Operation CHARM: Car repair manuals for everyone.
Home >> Mazda >> 2004 >> 3 L4-2.0L >> Repair and Diagnosis >> Heating and Air Conditioning >> Evaporator Case >> Service and Repair >> Disassembly and Assembly
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Disassembly and Assembly

A/C UNIT DISASSEMBLY/ASSEMBLY

Type A







1. Disassemble in the order indicated in the table.

CAUTION: If a non-specified grease is used, it may. result in abnormal noise or improper operation of the links. Apply only the specified grease to each link.

2. Assemble in the reverse order of disassembly.

Type B







1. Disassemble in the order indicated in the table.

CAUTION: If a non-specified grease is used, It may result in abnormal noise or improper operation of the links. Apply only the specified grease to each link.

2. Assemble in the reverse order of disassembly.

Sensor Clamp Assembly Note




1. Attach the sensor clamp as shown in the figure.

Evaporator Temperature Sensor Assembly Note




1. Assemble the evaporator temperature sensor as shown in the figure.
pro multis · About Operation CHARM