Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Radiator: Testing and Inspection

Radiator Leak Test, Removed From the Vehicle

Caution:
^ Never leak-test an aluminum radiator in the same water that copper/brass radiators are tested in. Flux and caustic cleaners may be present in the cleaning tank and they will damage aluminum radiators.

Note:
^ Always install plugs in the oil cooler fittings before leak-testing or cleaning any radiator.

Note:
^ Clean the radiator before leak-testing to avoid contamination of tank.

1. Leak-test the radiator in clean water with 138 kPa (20 psi) air pressure.