Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Front Header (Windshield Frame)

FRONT HEADER REMOVAL




1. Rough cut and remove the damaged part of the front header.

CAUTION: During rough cutting, be careful not to damage the front pillar reinforcement indicated by dotted lines in the figure.

FRONT HEADER INSTALLATION

1. When joining and cutting the new and existing parts, trial fit the new part in position, then measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for plug welds before installing new parts.




3. After temporarily installing new parts, make sure the related parts fit properly.