Disassembly/Assembly

MASTER CYLINDER DISASSEMBLY/ASSEMBLY





Caution:
^ If the master cylinder body is damaged, replace the unit as a component. When securing the master cylinder in a vise, tighten only the flange of the master cylinder.

1. Remove the battery and battery try.
2. Disassemble in the order indicated in the table.
3. Assemble in the reverse order of disassembly.

Stop Screw and O-ring (without ABS/TCS or DSC) Assembly Note
1. Install the secondary piston and primary piston.
2. Install the new O-ring onto the stop screw.
3. Push the primary piston assembly in full.
4. Install and tighten the stop screw.
Tightening torque 2.0 - 2.4 Nm (21 - 24 kgf-cm, 18 - 21 inch lbs.)





5. Push and release the secondary piston component to verify that it is held properly by the stop screw.

Stop Pin and O-ring (with ABS/TCS or DSC) Assembly Note





1. Install the secondary piston with the piston hole facing the stop pin and primary piston.
2. Install the new O-ring onto the stop pin.
3. Push the primary piston assembly in fully.
4. Install and tighten the stop pin.
Tightening torque 6.9 - 9.8 Nm (71 - 99 kgf-cm, 62 - 86 inch lbs.)
5. Push and release the secondary piston component to verify that it is held properly by the stop pin.