Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Muffler: Service and Repair

MUFFLER AND TAILPIPE REMOVAL / INSTALLATION
1. Raise the vehicle on a hoist.
2. Remove the nuts and bolts.

Note:
^ The exhaust hanger insulators can be reused if they show no signs of damage.





3. Remove the exhaust hanger insulators and discard them if they are damaged.





4. Remove the tailpipe from the exhaust converter frame bracket.
5. Position the muffler and tailpipe assembly.

Caution:
^ To prevent damage to the exhaust insulators do not use oil or grease based lubricants.

Note:
^ A soap and water solution will ease installation of the exhaust hanger insulators.

6. Install the exhaust hanger insulators.
7. Install the tailpipe into the exhaust hanger insulator.
8. Position the muffler to the catalytic converter and install the nuts and bolts.
Tightening torque 34 - 46 Nm (3.47 - 4.69 kgf-cm, 25- 33 ft. lbs.)
9. Lower the vehicle.