Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Flywheel Removal / Installation

FLYWHEEL REMOVAL / INSTALLATION
1. Remove the clutch disc and clutch cover.
2. Install the flywheel holding tool and remove the bolts.
3. Remove the flywheel.





Note:
^ Inspect the flywheel for cracks, hot spots and scoring. If damage is found to the flywheel friction surface, machine flywheel friction surface. If damage is found to the ring gear teeth, replace the ring gear.

Note:
^ Apply threadlock and sealer to the flywheel bolt threads before installation.

4. Position the flywheel onto the crankshaft and install the bolts.
5. Tighten the bolts in sequence to specification.
6. Install the disc and cover.