Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Cylinder Head Assembly: Testing and Inspection

CYLINDER HEAD INSPECTION
1. Carry out color contrast penetration examination on the cylinder head surface.
^ Replace the cylinder head if necessary.
2. Inspect for the following and replace if necessary.
1) Camshaft end play.
2) Camshaft journal oil clearance.





3. Measure the cylinder head for distortion in the six directions as indicated in the figure.
^ If the cylinder head distortion exceeds the maximum, replace the cylinder head. Do not attempt to repair the cylinder head by milling or grinding.

Maximum distortion
0.08 mm (0.0031 in)