Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Radiator Cap: Testing and Inspection

RADIATOR CAP INSPECTION
1. Inspect the radiator cap or coolant recovery reservoir cap and seals for damage or deterioration. Replace the radiator cap if necessary.
2. Attach the radiator cap to a radiator cap tester (commercially available).





3. Slowly pump the pressure tester until the pressure gauge stops increasing and note the highest pressure reading. Release pressure and repeat the test. Replace the radiator cap if the pressure is not 99.3 - 121.4 kPa (14.4 - 17.6 psi).

Note:
^ If the plunger of the pressure tester is depressed too fast, an incorrect pressure reading will result.