Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Cylinder Block Inspection

CYLINDER BLOCK INSPECTION





1. Measure the distortion of the cylinder block top surface in six directions as indicated in the figure.
^ If it exceeds the maximum, replace the cylinder block.

Maximum distortion, head gasket side
0.10 mm (0.0039 in)





2. Measure the cylinder bores in X and Y directions at 42 mm (1.65 in) below the top surface.
^ If not within the specification, replace the cylinder block.

Maximum bore inner diameter
89.000-89.030 mm (3.5040-3.5051 in)