Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Bearing and Locknut Assembly Note

Bearing and Locknut Assembly Note
1. Shift to 1st gear.
2. Install the bearing.





3. Lock the primary shaft using the SST.
4. Tighten the new lock nuts with the bearing onto the primary and secondary shafts.

Tightening torque:
150 - 212 N-m (15.3 - 21.6 kgf-m, 111 - 156 ft-lbf)

5. Stake the locknuts.





6. Measure the 5th gear thrust clearance using a feeler gauge.
^ If it exceeds the maximum specification, reassemble the transaxle.

5th gear thrust clearance
Standard: 0.100 - 0.220 mm (0.0040 - 0.0086 in)
Maximum: 0.270 mm (0.0106 in)





7. Measure the 6th gear thrust clearance using a dial indicator.
^ If it exceeds the maximum specification, reassemble the transaxle.

6th gear thrust clearance
Standard: 0.100 - 0.220 mm (0.0040 - 0.0086 in)
Maximum: 0.270 mm (0.0106 in)