Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Removal and Replacement





STARTER REMOVAL/INSTALLATION [MZR 2.5]

WARNING:
- Remove and install all parts when the engine is cold, otherwise they can cause severe burns or serious injury.

- When the battery cables are connected, touching the vehicle body with starter terminal B will generate sparks. This can cause personal injury, fire, and damage to the electrical components. Always disconnect the negative battery cable before performing the following operation.

1. Disconnect the negative battery cable.

2. Remove the plug hole plate. Service and Repair

3. Remove the air cleaner, air hose and fresh air duct component. Service and Repair

4. Remove the manifold absolute pressure (MAP) sensor. Service and Repair

5. Remove in the order indicated in the table.

6. Install in the reverse order of removal.









Starter Removal Note

1. Remove the starter from above the engine compartment.

Starter Installation Note

NOTE:
- If the insulator is peeling or damaged, attach a new insulator using the following procedure:






1. Peel off the insulator from the starter completely using a scraper.

2. Degrease the insulator attachment area.






3. Attach a new insulator to the starter.