Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Repair Procedures
































REPAIR A: Attach Insulation Material Onto Vent Ducts





REPAIR B: Create An Opening In The Passenger Side Air Vent Duct














OPTION A - TEMPLATE INSTRUCTIONS











OPTION B - TEMPLATE INSTRUCTIONS





REPAIR PROCEDURE C: Cut Passenger Side Instrument Panel Under-Cover











REPAIR PROCEDURE D: Removal Of Three (3) Center Louver Vertical Fins








Remove Front Bumper Cover














Remove Front Headlamp Assemblies/Remove Radiator Core Support Assembly














Installation of Sealing Foam to Radiator





A/C Line Replacement





Refrigerant Line Installation Note








Body Openings Sealing Foam Installation (Under Bumper Reinforcement)











Installation of Sealing Foam to seal Plates and Top of Radiator Core Support




















Installation of Sealing Foam to Front Bumper Cover

REPAIR PROCEDURE E: Replacement of A/C Lines and Sealing Foam Attachment to the radiator, Body and front Bumper Cover