INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [WLT-1, WLT-2]


id011396801900

Warning
•  A hot engine and intake-air system can cause severe burns. Turn off the engine and wait until they are cool before removing the intake-air system.

1.  Disconnect the negative battery cable.

2.  Remove the front mud guard. (See FRONT FENDER PANEL REMOVAL/INSTALLATION.)

3.  Remove the injection pipe. (See INJECTION NOZZLE REMOVAL/INSTALLATION [WLT-1, WLT-2].)

4.  Remove in the order indicated in the table.

5.  Install in the reverse order of removal.

Step 1

absggw00000308

1
Fresh-air duct
2
Air cleaner cover
3
Air cleaner element
4
Air cleaner case
5
Air intake hose
6
Turbocharger air outlet hose
7
Turbocharger air outlet pipe
8
Charge air cooler air outlet hose
9
Charge air cooler air outlet pipe
10
Charge air cooler
11
Charge air cooler inlet hose
12
Charge air cooler outlet hose

Step 2

absggw00000309

1
FICD solenoid valve No.1
2
FICD solenoid valve No.2
3
EGR control solenoid valve
4
Bracket No.1
5
Bracket No.2
6
Bracket No.3
7
Air intake pipe
8
Intake manifold


Air Intake Pipe Removal Note

1.  Remove the EGR valve and EGR pipe before removing the air intake pipe. (See EGR SYSTEM REMOVAL/INSTALLATION [WLT-1, WLT-2].)