Flywheel removal (4JJ3 without DPD)

1. Component views

Flywheel

Part name

  1. Flywheel (Manual transmission models)
  2. Pilot bearing
  3. Flywheel washer
  4. Flywheel bolt
  5. Clutch disc
  6. Clutch pressure plate
  7. Bolt
  8. Flywheel (Automatic transmission models)
  9. Flexible plate
  10. Flexible plate washer
  11. Flywheel bolt

Tightening torque

4-1: 59 N・m { 6.0 kgf・m / 44 lb・ft }

4-2: 60 to 90 °

7: 18 N・m { 1.8 kgf・m / 13 lb・ft }

11-1: 59 N・m { 6.0 kgf・m / 44 lb・ft }

11-2: 60 to 90 °

4. Flywheel removal

1. Manual transmission models

1) Remove the pilot bearing from the flywheel using the special tool.


SST: 5-8840-2000-0 - Pilot bearing remover


SST: 5-8840-0019-0 - Sliding hammer

2) Install the special tool to the starter installation section of the rear plate.


SST: 5-8840-0214-0 - crankshaft stopper

3) Gradually loosen the flywheel mounting bolts in the order shown in the diagram, and remove the washer and flywheel from the crankshaft.

4) After loosening all of the bolts, remove the special tool and then remove the flywheel.

2. Automatic transmission models

1) Install the special tool to the starter installation section of the rear plate.


SST: 5-8840-0214-0 - crankshaft stopper

2) Gradually loosen the flywheel mounting bolts in the order shown in the diagram.

3) Remove the following parts from the crankshaft.

  • Washer
  • Flexible plate
  • Flywheel