Flywheel installation (4JJ3 without DPD)

1. Component views

Flywheel

Part name

  1. Flywheel (Manual transmission models)
  2. Pilot bearing
  3. Flywheel washer
  4. Flywheel bolt
  5. Clutch disc
  6. Clutch pressure plate
  7. Bolt
  8. Flywheel (Automatic transmission models)
  9. Flexible plate
  10. Flexible plate washer
  11. Flywheel bolt

Tightening torque

4-1: 59 N・m { 6.0 kgf・m / 44 lb・ft }

4-2: 60 to 90 °

7: 18 N・m { 1.8 kgf・m / 13 lb・ft }

11-1: 59 N・m { 6.0 kgf・m / 44 lb・ft }

11-2: 60 to 90 °

2. Flywheel installation

1. Manual transmission models

1) Install the special tool to the starter installation section of the rear plate.


SST: 5-8840-0214-0 - crankshaft stopper

2) Apply engine oil to the threaded portion of the bolts.

3) Temporarily tighten the washer and flywheel to the crankshaft in the order shown in the diagram.

4) Final tighten the flywheel to the crankshaft in the order shown in the diagram.

Tightening torque: 59 N・m { 6.0 kgf・m / 44 lb・ft } 1st time

Tightening Angle : 60 to 90 ° 2nd time

5) Place the pilot bearing so that it crosses the crankshaft bearing installation hole perpendicularly.

6) Install the pilot bearing to the flywheel using the special tool.

Note

  • Drive in the pilot bearing outer race using a hammer.


SST: 5-8522-0024-0 - pilot bearing installer

2. Automatic transmission models

1) Install the special tool to the starter installation section of the rear plate.


SST: 5-8840-0214-0 - crankshaft stopper

2) Temporarily tighten the following parts to the crankshaft.

  • Washer
  • Flexible plate
  • Flywheel

3) Final tighten the flywheel to the crankshaft in the order shown in the diagram.

Tightening torque: 59 N・m { 6.0 kgf・m / 44 lb・ft } 1st time

Tightening Angle : 60 to 90 ° 2nd time