Engine mounting removal (4JJ3 with DPD)

Part name

Tightening torque

1: 131 N・m { 13.4 kgf・m / 97 lb・ft }

3: 51 N・m { 5.2 kgf・m / 38 lb・ft }

4: 116 N・m { 11.8 kgf・m / 86 lb・ft }

6: 131 N・m { 13.4 kgf・m / 97 lb・ft }

8: 51 N・m { 5.2 kgf・m / 38 lb・ft }

9: 116 N・m { 11.8 kgf・m / 86 lb・ft }

1. Preliminary procedures

1) Open the engine hood.

2) Disconnect the battery cable from the battery negative terminal.

3) Raise the vehicle.

Refer to "9.Body, Cab, Accessories 9G.Hood, Fenders, Doors underguard removal".

1) Remove the drain plug from the oil pan, and drain the engine oil to a pan.

2) Install the drain plug to the oil pan.

Tightening torque: 44 N・m { 4.5 kgf・m / 32 lb・ft }

1. Engine coolant drain

1) Remove the radiator cap from the radiator.

2) Loosen the radiator drain plug, and drain the coolant into a pan.

3) Loosen the drain plug on the cylinder block, and drain the coolant to a pan.

Legend

4) Apply LOCTITE 262 or equivalent to the threaded portion of the cylinder block side drain plug.

5) Tighten the drain plug on the cylinder block.

Tightening torque: 21.6 N・m { 2.2 kgf・m / 16 lb・ft }

6) Tighten the radiator drain plug.

Refer to "9.Body, Cab, Accessories 9G.Hood, Fenders, Doors engine hood removal".

Refer to "9.Body, Cab, Accessories 9B.Wiper, Washer Systems wiper linkage removal".

1) Remove the cowl panel from vehicle.

1) Remove the engine cover from the engine.

Legend

1) Remove the intake air duct from the air cleaner and radiator core support.

Legend

2) Remove the PCV hose from the cylinder head cover and air duct.

Legend

3) Remove the air duct from the air cleaner and turbocharger.

Legend

1) Disconnect the connector from the MAF and IAT sensor.

2) Remove the air cleaner from the vehicle.

Legend

1. M/T models (Euro 5 or above)

1) Loosen the tension pulley lock nut.

2) Loosen the tension pulley adjust bolt.

3) Remove the A/C compressor drive belt from the following parts.

Legend

2. Except M/T models (Euro 5 or above)

1) Loosen the tension pulley lock nut.

2) Loosen the tension pulley adjust bolt.

3) Remove the A/C compressor drive belt from the following parts.

Legend

1) Loosen the tension pulley lock nut.

2) Loosen the tension pulley adjust bolt.

3) Remove the cooling fan belt from the following parts.

Legend

Legend

1) Disconnect the B-terminal from the generator.

2) Disconnect the connector from the generator.

3) Remove the upper bracket from the generator and timing gear case.

4) Remove the generator from the lower bracket.

Refer to "1.Engine 1G.Exhaust(4JJ3 with DPD) exhaust pipe removal".

1) Place alignment marks on the lower second steering shaft.

Legend

2) Place alignment marks on the universal joint of the lower second steering shaft.

3) Disconnect the universal joint of the lower second steering shaft from the power steering unit.

4) Lock the tilt lever.

5) Remove the lower second steering shaft from the second steering shaft.

Legend

1) Remove the heat protector from the turbocharger.

Legend

2) Remove the V-band from the DPD.

3) Remove the DPD and gasket from the turbocharger.

4) Disconnect the differential pressure hose from the DPD.

Legend

5) Remove the DPD front upper bracket from the turbocharger upper bracket and DPD.

6) Remove the DPD front lower bracket from the turbocharger lower bracket and DPD.

Legend

7) Remove the DPD rear bracket from the oil cooler side bracket and DPD.

Legend

8) Remove the exhaust pipe bracket from the crankcase.

1) Disconnect the turbocharger water feed hose from the water feed and return pipe.

2) Disconnect the turbocharger water return hose from the water feed and return pipe.

Legend

1) Disconnect the turbocharger oil pipe from the oil cooler and crankcase.

Legend

1) Disconnect the connector from the turbocharger.

2) Remove the following parts as a set from the exhaust manifold.

1) Disconnect the EGR cooler water feed hose from the EGR cooler.

2) Disconnect the EGR cooler water return hose from the EGR cooler.

Legend

1) Remove the upper heat protector from the EGR duct.

2) Remove the lower heat protector from the EGR duct.

3) Remove the harness bracket from the EGR duct.

4) Remove the EGR cooler and gasket from the cylinder head and exhaust manifold.

5) Remove the EGR duct and gasket from the EGR cooler.

Legend

1) Disconnect the radiator lower hose from the water intake pipe.

Legend

1) Remove the water intake pipe and water hose as a set from the oil filter and oil cooler.

1) Disconnect the water hose from the water intake pipe and return hose.

2) Install the EGR water pipe to the oil cooler and turbocharger lower bracket.

1) Remove the oil filter and gasket from the oil cooler.

1) Remove the oil level gauge from the oil level gauge guide tube.

2) Remove the oil level gauge guide tube from the crankcase.

1. 4WD models

Refer to "3.Driveline, Axle 3C.Drive Shaft System front propeller shaft removal".

1) Disconnect the earth cable from the starter motor.

2) Remove the starter motor from the rear plate.

1) Install the special tool to the cylinder head rear side.

SST: 5-8840-2886-0 - rear engine hanger

Tightening torque: 25 N・m { 2.5 kgf・m / 18 lb・ft }

2) Install the wire to the engine hanger and the hoist.

3) Hold up the engine as high as not to be lifted up.

4) Disconnect the right and left engine mountings from the engine foot.

Legend

5) Disconnect the right and left engine feet from the engine.

6) Loosen the mounting bolts between the left side engine mounting and the frame.

7) Remove the left side engine mounting and engine foot from the frame.

8) Loosen the mounting bolts between the right side engine mounting and the frame.

9) Remove the mounting bolts between the right side engine mounting and the frame.

10) Remove the right side engine mounting and engine foot from the frame.

Legend