Flywheel removal (RZ4E-TC)

1. Component views

Flywheel

Part name

  1. Bolt
  2. CKP sensor
  3. Flywheel housing
  4. Flywheel (Manual transmission models)
  5. Bearing
  6. Flywheel washer
  7. Bolt
  8. Flywheel (Automatic transmission models)
  9. Flexible plate
  10. Flexible plate washer
  11. Bolt

Tightening torque

1: 5.0 N・m { 0.5 kgf・m / 44 lb・in }

7-1: 40 N・m { 4.1 kgf・m / 30 lb・ft }

7-2: 60 to 90 °

11-1: 40 N・m { 4.1 kgf・m / 30 lb・ft }

11-2: 120 °

11-3: 30 to 60 °

4. CKP sensor removal

1) Disconnect the connector from the CKP sensor.

2) Remove the CKP sensor from the flywheel housing.

Legend

  1. O-ring
  2. CKP sensor

5. Flywheel removal

1. Manual transmission models

1) Remove the pilot bearing from the flywheel using the special tool.


SST: 5-8840-2000-0 - Pilot bearing remover


SST: 5-8840-0019-0 - Sliding hammer

2) Install the special tool to the starter motor installation section of the flywheel housing.


SST: 5-8840-3174-0 - crankshaft stopper

3) Gradually loosen the flywheel mounting bolts in the order shown in the diagram, and remove the washer and flywheel from the crankshaft.

Note

  • After loosening all of the bolts, remove the special tool.

Caution

  • Do not damage the flywheel sensor rotor section.

Legend

  1. CKP sensor
  2. Sensor rotor section
  3. Ring gear

2. Automatic transmission models

1) Install the special tool to the starter motor installation section of the flywheel housing.


SST: 5-8840-3174-0 - crankshaft stopper

2) Gradually loosen the flywheel mounting bolts in the order shown in the diagram, and remove the following parts from the crankshaft.

  • Washer
  • Flexible plate
  • Flywheel

Note

  • After loosening all of the bolts, remove the special tool.

Caution

  • Do not damage the flywheel sensor rotor section.

Legend

  1. CKP sensor
  2. Sensor rotor section
  3. Ring gear