DTC P041B EGR Cooler Outlet Temperature Sensor Performance (4JJ3 with DPD)

1. Engine control system check

Refer to "51.Engine Control 1A.Troubleshooting(4JJ3 with DPD) Diagnostic system check-engine controls".

2. EGR components inspection

1) Inspect the EGR components for the following conditions. Is the result normal?

  • Exhaust gas leakage
  • Engine coolant leakage to the EGR passage.
  • Breakage or damage of the EGR cooler
  • EGR gas temperature sensor 2 (EGR valve side) malfunction

Refer to "1.Engine 1Z.Engine Electrical Control(4JJ3 with DPD) EGR gas temperature sensor 2 (EGR valve side) inspection".

Yes

=>Go to Individual harness connector inspection.

No

Repair as necessary.

=>Go to Repair verification.

3. Individual harness connector inspection

1) Inspect for poor connections at the EGR gas temperature sensor 2 (EGR valve side) harness connector (pins 1 and 2 of E92). Is the connection status normal?

2) Inspect for poor connections at the ECM harness connector (pin 24 of E1, and pin 18 of E3). Is the connection status normal?

3) Are all of the results normal?

Refer to "RHD Engine Control (4JJ3 with DPD)" in the ETM (wiring diagram). (Open using the ETM viewer.).

Refer to "LHD Engine Control (4JJ3 with DPD)" in the ETM (wiring diagram). (Open using the ETM viewer.).

Yes

=>Go to Inspection for high resistance in EGR gas temperature sensor 2 (EGR valve side) circuit.

No

Repair the connections as necessary.

=>Go to Repair verification.

4. Inspection for high resistance in EGR gas temperature sensor 2 (EGR valve side) circuit

1) Inspect the circuit between the ECM (pin 24 of E1, and pin 18 of E3) and EGR gas temperature sensor 2 (EGR valve side) (pins 1 and 2 of E92) for high resistance. Is the result normal?

Refer to "RHD Engine Control (4JJ3 with DPD)" in the ETM (wiring diagram). (Open using the ETM viewer.).

Refer to "LHD Engine Control (4JJ3 with DPD)" in the ETM (wiring diagram). (Open using the ETM viewer.).

Yes

Replace EGR gas temperature sensor 2 (EGR valve side).

Refer to "1.Engine 1Z.Engine Electrical Control(4JJ3 with DPD) EGR gas temperature sensor 2 (EGR valve side) removal".

Refer to "1.Engine 1Z.Engine Electrical Control(4JJ3 with DPD) EGR gas temperature sensor 2 (EGR valve side) installation".

=>Go to Repair verification.

No

Repair the circuit as necessary.

=>Go to Repair verification.

5. Repair verification

1) Clear the DTC with a scan tool.

2) Turn OFF the ignition switch for 1 minute or more.

3) Start the engine.

4) Operate the vehicle under the conditions for running the DTC.

5) Observe the DTC information with a scan tool.