DTC P0403 Exhaust Gas Recirculation (EGR) Motor Control Circuit (4JJ3 without DPD)

1. Engine control system check

Refer to "51.Engine Control 1A.Troubleshooting(4JJ3 without DPD) Diagnostic system check-engine controls".

2. Current DTC check

1) Connect the scan tool.

2) Turn OFF the ignition switch for 1 minute or more.

3) Start the engine.

4) Observe the DTC information with a scan tool. Is a DTC set?

Yes

=>Go to EGR valve inspection.

No

Go to Intermittent conditions of engine.

Refer to "202.Engine 15D.Symptom(4JJ3 without DPD) intermittent conditions of engine".

3. EGR valve inspection

1) Inspect for the following. Is the result normal?

  • The flow in the EGR valve is restricted by foreign material.
  • Excessive deposits in the valve
  • Bent valve shaft or valve

Yes

=>Go to EGR valve operation signal input check.

No

Repair as necessary.

=>Go to Repair verification.

4. EGR valve operation signal input check

1) Reconnect all of the disconnected harness connectors.

2) Clear the DTC with a scan tool.

3) Turn OFF the ignition switch for 1 minute or more.

4) Start the engine.

5) Operate the vehicle under the conditions for running the DTC.

6) Observe the DTC information with a scan tool. Is a DTC set?

Yes

Replace the EGR valve.

Refer to "1.Engine 1H.Aux. Emission Control Devices(4JJ3 without DPD) EGR valve removal".

Refer to "1.Engine 1H.Aux. Emission Control Devices(4JJ3 without DPD) EGR valve installation".

=>Go to Repair verification.

No

=>Go to Repair verification.

5. Repair verification

1) Clear the DTC with a scan tool.

2) Turn OFF the ignition switch for 1 minute or more.

3) Start the engine.

4) Operate the vehicle under the conditions for running the DTC.

5) Observe the DTC information with a scan tool.