OIL CONTROL VALVE (OCV) REMOVAL/INSTALLATION [SKYACTIV-D 2.2]

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Fuel Injector (2Pin Type)

Oil and Chemical Type

Engine oil
 
Type: Recommended oil


Operation After Replacing OCV

1.  After replacing the OCV, perform the following procedure.

STEP

ACTION

PAGE/CONDITION
1
Perform KOEO self-test procedure.
(See KOEO/KOER SELF TEST [PCM (SKYACTIV-D 2.2)].)
2
Start the engine.
—
3
Verify that the check engine light does not illuminate.
—
4
Switch the ignition off.
—


OCV Removal/Installation

Warning
•   A hot engine can cause severe burns. Turn off the engine and wait until it is cool before servicing.

1.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)

2.  Remove the engine cover. (See ENGINE COVER REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)

3.  Remove the battery. (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)

4.  Disconnect the blow-by heater connector.

5.  Remove the air inlet pipe and turbocharger air inlet hose as a single unit. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)

6.  Remove in the order indicated in the table.

7.  Install in the reverse order of removal.

8.  If the OCV is replaced, perform “Operation After Replacing OCV”. (See Operation After Replacing OCV.)

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1
OCV installation bolt
(See OCV installation bolt installation note.)
2
OCV connector
(See OCV connector disconnection note.)
3
OCV
(See OCV installation note.)


OCV connector disconnection note

1.  Pull out the OCV from the cylinder head with the OCV connector connected.

2.  Disconnect the OCV connector.


OCV installation note

Caution
•  If the OCV is dropped accidentally, replace with a new one. Otherwise, the OCV may not operate normally.
•  Do not allow foreign matter to get caught when installing. Otherwise, it could leak oil.

1.  Apply clean engine oil to the o-ring of the OCV.

2.  Install the OCV to the cylinder head.


OCV installation bolt installation note

Caution
•  If the installation bolt is tightened with oil adhering, the bolt could be twisted and cut. Always degrease the bolt.