ENGINE MOUNT DISASSEMBLY/ASSEMBLY [SKYACTIV-D 2.2]

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No.1 Engine Mount (2WD)

1.  Remove the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)

2.  Remove in the order indicated in the table.

3.  Install in the reverse order of removal.

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1
No.1 engine mount bracket
(See No.1 engine mount installation note (2WD).)
2
No.1 engine mount rubber
(See No.1 engine mount installation note (2WD).)
3
Bracket plate


No.1 engine mount installation note (2WD)

1.  Install the No.1 engine mount rubber and bracket, and temporarily tighten the bolts shown in the figure.

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2.  Tighten the No.1 engine mount bracket installation bolts in the order shown in the figure.

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Tightening torque
131—153 N·m {14—15 kgf·m, 97—112 ft·lbf}

3.  Tighten the No.1 engine mount rubber installation bolts in the order shown in the figure.

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Tightening torque

Installation position

Tightening torque
1
141—172 N·m {15—17 kgf·m, 104—126 ft·lbf}
2
130—164 N·m {14—16 kgf·m, 96—120 ft·lbf}


No.1 Engine Mount (4WD)

Note
•  When removing the No.1 engine mount bracket B for 4WD vehicles, perform the procedure with the transfer completely removed from the transaxle.

1.  Remove the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)

2.  Remove in the order indicated in the table.

3.  Install in the reverse order of removal.

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1
No.1 engine mount bracket A
(See No.1 engine mount removal note (4WD).)
(See No.1 engine mount installation note (4WD).)
2
No.1 engine mount rubber
(See No.1 engine mount removal note (4WD).)
(See No.1 engine mount installation note (4WD).)
3
No.1 engine mount bracket B
(See No.1 engine mount removal note (4WD).)
(See No.1 engine mount installation note (4WD).)


No.1 engine mount removal note (4WD)

1.  Loosen the No.1 engine mount rubber installation bolt (front crossmember side).

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2.  Remove the bolts shown in the figure and remove the No.1 engine mount bracket A.

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3.  Remove the No.1 engine mount rubber.

4.  Remove the transfer. (See TRANSFER REMOVAL/INSTALLATION [D66MX-R] (MTX).) (See TRANSFER REMOVAL/INSTALLATION [GW6AX-EL (SKYACTIV-D 2.2)] (ATX).)

5.  Remove the bolts shown in the figure and remove the No.1 engine mount bracket B.

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No.1 engine mount installation note (4WD)

1.  Install the No.1 engine mount bracket B and temporarily tighten the bolts shown in the figure.

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2.  Tighten the No.1 engine mount bracket B installation bolts in the order shown in the figure.

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Tightening torque
131—153 N·m {14—15 kgf·m, 97—112 ft·lbf}

3.  Install the transfer. (See TRANSFER REMOVAL/INSTALLATION [D66MX-R] (MTX).) (See TRANSFER REMOVAL/INSTALLATION [GW6AX-EL (SKYACTIV-D 2.2)] (ATX).)

4.  Install the No.1 engine mount bracket A and No.1 engine mount rubber, and temporarily tighten the bolts shown in the figure.

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5.  Tighten the No.1 engine mount bracket A installation bolts to the specified tightening torque.

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Tightening torque
140—170 N·m {15—17 kgf·m, 104—125 ft·lbf}

6.  Tighten the No.1 engine mount rubber installation bolts in the order shown in the figure.

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Tightening torque

Installation position

Tightening torque
1
141—172 N·m {15—17 kgf·m, 104—126 ft·lbf}
2
130—164 N·m {14—16 kgf·m, 96—120 ft·lbf}


No.3 Engine Mount

Caution
•  Slots have been adopted for the No.3 engine mount installation holes. If the No.3 engine mount is deviated from the original position when installing the No.3 engine mount, engine noise or vibration could increase. Before removing the No.3 engine mount, place alignment marks on the No.3 engine mount and body so that they can be assembled to the same positions as before removal.

1.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)

2.  Remove the engine cover. (See ENGINE COVER REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)

3.  Remove in the order indicated in the table.

4.  Install in the reverse order of removal.

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1
No.3 engine mount
(See No.3 engine mount removal note.)
(See No.3 engine mount installation note.)


No.3 engine mount removal note

1.  Remove the clip and bolt shown in the figure and set the ground cable aside.

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2.  Remove the bolts and connector shown in the figure and set the PCM component aside with the PCM connector connected.

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3.  Set the connector and cooler hose shown in the figure aside and remove the wiring harness bracket.

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4.  Remove the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)

5.  Remove the seal plate installed to the underside of the oil pan.

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Caution
•  To prevent deformation of the oil pan, support the engine using the following methods.
―  When using an engine lifter, insert rubber of appropriate size (approx. 20 mm {0.79 in} thickness) between the engine lifter and the oil pan to support the oil pan.
―  When using a garage jack, place rubber of appropriate size (approx. 20 mm {0.79 in} thickness) on a batten which is large enough to cover and support the oil pan.

6.  Before removing the No.3 engine mount, support the engine (oil pan) using a commercially available engine lifter or garage jack.

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7.  Place alignment marks on the locations shown in the figure so that they can be assembled to the same positions as before removal.

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Note
•  Paint so that the No.3 engine mount is framed on the body side and the outline of the nut is framed on the No.3 engine mount side.

8.  Remove the No.3 engine mount.


No.3 engine mount installation note

Note
•  When replacing the No.3 engine mount, place a mark at the same position as the one placed before removal.
•  If the No.3 engine mount nut is loosened, tighten the engine front cover stud bolts because they may have loosened.

1.  Tighten the engine front cover stud bolts.

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Tightening torque
40—52 N·m {4.1—5.3 kgf·m, 30—38 ft·lbf}

2.  Temporarily tighten the No.3 engine mount installation bolts and nuts using the following procedure:

(1)  Align the alignment marks on the body side and No.3 engine mount, and temporarily tighten the bolts shown in the figure.
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(2)  Temporarily tighten the nuts shown in the figure while aligning the alignment marks of the No.3 engine mount and nuts.
•  If the alignment marks are deviated, align the alignment marks while slightly moving the engine and temporarily tighten the nuts.
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3.  Tighten the No.3 engine mount installation bolts and nuts in the order as shown in the figure.

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Tightening torque

Installation position

Tightening torque
1
76—95 N·m {7.8—9.6 kgf·m, 57—70 ft·lbf}
2
82—95 N·m {8.4—9.6 kgf·m, 61—70 ft·lbf}
3
49—65 N·m {5.0—6.6 kgf·m, 37—47 ft·lbf}

4.  Remove the engine lifter or garage jack.

5.  Install the seal plate. (See OIL PAN REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)

6.  Install the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)

7.  Install the wiring harness bracket, cooler hose and connector.

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8.  Install the PCM component using the following procedure:

(1)  Install the wiring harness protector and connector.
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(2)  Temporarily tighten the bolt shown in the figure.
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(3)  Tighten the PCM component installation bolts in the order shown in the figure.
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Tightening torque
9—10 N·m {92—101 kgf·cm, 80—88 in·lbf}

9.  Install the ground cable to the PCM bracket.

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Tightening torque
9—12 N·m {92—122 kgf·cm, 80—106 in·lbf}


No.4 Engine Mount

Caution
•  Slots have been adopted for the No.4 engine mount bracket installation holes. If the No.4 engine mount bracket is deviated from the original position when installing the No.4 engine mount bracket, engine noise or vibration could increase. Before removing the No.4 engine mount bracket, place alignment marks on the No.4 engine mount bracket so that they can be assembled to the same positions as before removal.

1.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)

2.  Remove the air cleaner and air hose as a single unit. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)

3.  Remove the battery and battery tray. (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)

4.  Remove in the order indicated in the table.

5.  Install in the reverse order of removal.

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1
No.4 engine mount rubber
(See No.4 engine mount rubber removal note.)
(See No.4 engine mount rubber installation note.)
2
No.4 engine mount bracket
(See No.4 engine mount bracket removal note.)
(See No.4 engine mount bracket installation note.)


No.4 engine mount rubber removal note

1.  Loosen the battery tray bracket installation bolts.

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2.  Set front wiring harness protector No.2 aside in the direction of the arrow shown in the figure. (See RELAY AND FUSE BLOCK REMOVAL/INSTALLATION.)

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3.  Remove the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)

Caution
•  To prevent deformation of the transaxle, support the transaxle using the following methods.
―  MTX: Support the clutch housing using a batten of appropriate size.
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―  ATX: Place rubber of appropriate size (approx. 20 mm {0.79 in} thickness) on a batten which is large enough to cover and support the oil pan.
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4.  Before removing the No.4 engine mount rubber, support the transaxle using a commercially available engine lifter or garage jack.

5.  Remove the No.4 engine mount rubber.


No.4 engine mount bracket removal note

1.  Remove the bolt shown in the figure and set the ground cable aside.

MTX

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ATX

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2.  Place alignment marks on the locations shown in the figure so that they can be assembled to the same positions as before removal.

MTX

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ATX

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Note
•  Paint so that the outline of the nut is framed on the bracket side.

3.  Remove the No.4 engine mount bracket.


No.4 engine mount bracket installation note

Note
•  When replacing the No.4 engine mount bracket, place a mark at the same position as the one placed before removal.
•  If the No.4 engine mount bracket nut is loosened, tighten the transaxle stud bolts because they may have loosened.

1.  Tighten the transaxle stud bolts.

MTX

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ATX

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Tightening torque
15—25 N·m {1.6—2.5 kgf·m, 12—18 ft·lbf}

2.  Align the alignment marks on the No.4 engine mount bracket and nuts, and temporarily tighten the nuts shown in the figure.

MTX

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ATX

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3.  Tighten the No.4 engine mount bracket installation nuts and bolt.

MTX

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ATX

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Tightening torque
92—116 N·m {9.4—11 kgf·m, 68—85 ft·lbf}

4.  Install the ground cable to the No.4 engine mount bracket.

MTX

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ATX

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Tightening torque
9—12 N·m {92—122 kgf·cm, 80—106 in·lbf}


No.4 engine mount rubber installation note

1.  Install the No.4 engine mount rubber and temporarily tighten the bolts and nut shown in the figure.

MTX

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ATX

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2.  Tighten the No.4 engine mount rubber installation bolts and nut in the order shown in the figure.

MTX

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ATX

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Tightening torque

Installation position

Tightening torque
1, 2
131—153 N·m {14—15 kgf·m, 97—112 ft·lbf}
3
54—62 N·m {5.6—6.3 kgf·m, 40—45 ft·lbf}
4
81—99 N·m {8.3—10 kgf·m, 60—73 ft·lbf}

3.  Remove the engine lifter or garage jack.

4.  Install the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)

5.  Install the front wiring harness protector No.2. (See RELAY AND FUSE BLOCK REMOVAL/INSTALLATION.)

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6.  Tighten the battery tray bracket installation bolts in the order shown in the figure.

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Tightening torque
22—30 N·m {2.3—3.0 kgf·m, 17—22 ft·lbf}