PM SENSOR REMOVAL/INSTALLATION [SKYACTIV-D 2.2]

id0140z7825900

Special Service Tool (SST)

49 H018 001
 
Wrench

Replacement Part

Band
 
Quantity: 7
 
Location of use: PM sensor (2WD)
Band
 
Quantity: 5
 
Location of use: PM sensor (4WD)


2WD

Warning
•  A hot engine and exhaust system can cause severe burns. Turn off the engine and wait until they are cool before removing the exhaust system.
Caution
•  Do not disconnect the connector between the PM sensor control module and PM sensor. Otherwise, it could adversely affect the PM sensor control module.

Removal

1.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)

2.  Remove the following parts:

(1)  Floor under cover (See FLOOR UNDER COVER REMOVAL/INSTALLATION.)
(2)  Insulator (See EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)
(3)  Brace bar (See EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)
(4)  Tunnel member (See EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)

3.  Remove the clip.

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4.  Remove the bolts.

5.  Disconnect the connector.

6.  Suspend module bracket using a rope as shown in the figure.

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7.  Remove the nuts.

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8.  Disconnect the connector.

9.  Remove the clip.

10.  Remove the PM sensor control module.

11.  Cut the bands.

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12.  Remove the nuts, and remove the bracket from the SCR converter.

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13.  Cut the bands.

14.  Support the main silencer using a transmission jack.

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15.  Remove the hanger rubber.

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16.  Lower the transmission jack slowly to a position allowing removal of the PM sensor.

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17.  Remove the PM sensor using the SST.

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Installation

1.  Slide the PM sensor installation nut in the direction shown in the figure.

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2.  Verify the two-dimensional barcode.

•  If the two-dimensional barcode cannot be verified due to rust, replace the PM sensor.
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3.  Mark the PM sensor at the position 180 degrees opposite of the two-dimensional barcode as shown in the figure.

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4.  Install the bands. (seeBand installation note.)

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5.  Tighten the nuts in the order shown in the figure.

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6.  Using the SST, assemble the PM sensor so that the marking placed in Step 3 is facing the ground.

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7.  Verify the direction the PM sensor marking is facing.

•  If the PM sensor marking is not facing in the direction shown in the figure, reassemble the PM sensor.

8.  Lift up the transmission jack slowly to a position allowing installation of the hanger rubber.

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9.  Install the hanger rubber.

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10.  Install the clip.

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11.  Connect the connector.

12.  Install the PM sensor control module.

13.  Install the nuts.

14.  Connect the connector.

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15.  Install the bolts.

16.  Install the clip.

17.  Install the following parts:

(1)  Tunnel member (See EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)
(2)  Brace bar (See EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)
(3)  Insulator (See EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)
(4)  Floor under cover (See FLOOR UNDER COVER REMOVAL/INSTALLATION.)

18.  Connect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)


Band installation note

1.  Install bands as shown in the figure.

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4WD

Warning
•  A hot engine and exhaust system can cause severe burns. Turn off the engine and wait until they are cool before removing the exhaust system.
Caution
•  Do not disconnect the connector between the PM sensor control module and PM sensor. Otherwise, it could adversely affect the PM sensor control module.

Removal

1.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)

2.  Remove the floor under cover (LH). (See FLOOR UNDER COVER REMOVAL/INSTALLATION.)

3.  Remove the clip.

ac5uuw00008661

4.  Remove the bolts.

5.  Disconnect the connector.

6.  Suspend module bracket using a rope as shown in the figure.

ac5uuw00008662

7.  Remove the nuts.

ac5uuw00008663

8.  Disconnect the connector.

9.  Remove the clip.

10.  Remove the PM sensor control module.

11.  Cut the bands.

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12.  Remove the PM sensor using the SST.

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Installation

1.  Slide the PM sensor installation nut in the direction shown in the figure.

ac5wzw00014319

2.  Verify the two-dimensional barcode.

•  If the two-dimensional barcode cannot be verified due to rust, replace the PM sensor.
ac5wzw00014320

3.  Mark the PM sensor at the position 180 degrees opposite of the two-dimensional barcode as shown in the figure.

ac5wzw00014321

4.  Install the bands. (seeBand installation note.)

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5.  Using the SST, assemble the PM sensor so that the marking placed in Step 3 is facing the ground.

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6.  Verify the direction the PM sensor marking is facing.

•  If the PM sensor marking is not facing in the direction shown in the figure, reassemble the PM sensor.

7.  Install the clip.

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8.  Connect the connector.

9.  Install the PM sensor control module.

10.  Install the nuts.

11.  Connect the connector.

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12.  Install the bolts.

13.  Install the clip.

14.  Install the floor under cover (LH). (See FLOOR UNDER COVER REMOVAL/INSTALLATION.)

15.  Connect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)


Band installation note

1.  Install bands as shown in the figure.

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