OIL SEAL (DIFFERENTIAL) REPLACEMENT [D66M-R, D66MX-R]

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Special Service Tool (SST)

49 U027 003   Oil Seal Installer

49 G030 797   Handle (Part of 49 G030 795)

49 B025 001   Body [D66MX-R]

Replacement Part

2WD

1.  Remove the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)

2.  Drain the manual transaxle oil. (See MANUAL TRANSAXLE OIL REPLACEMENT [D66M-R, D66MX-R].)

3.  Disconnect the front drive shaft (LH) from the manual transaxle. (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)

4.  Disconnect the front drive shaft (RH) from the manual transaxle. (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)

5.  Remove the oil seal (LH).

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6.  Remove the oil seal (RH).

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7.  Using the SSTs and a hammer, install a new oil seal (LH).

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8.  Using the SSTs and a hammer, install a new oil seal (RH).

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9.  Coat the lip of each oil seal with manual transaxle oil.

10.  Connect the front drive shaft (RH) to the manual transaxle. (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)

11.  Connect the front drive shaft (LH) to the manual transaxle. (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)

12.  Add the specified amount of specified manual transaxle oil. (See MANUAL TRANSAXLE OIL REPLACEMENT [D66M-R, D66MX-R].)

13.  Install the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)

4WD

1.  Remove the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)

2.  Drain the manual transaxle oil. (See MANUAL TRANSAXLE OIL REPLACEMENT [D66M-R, D66MX-R].)

3.  Disconnect the front drive shaft (LH) to the manual transaxle. (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)

4.  Remove the front drive shaft (RH). (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)

5.  Remove the propeller shaft. (See PROPELLER SHAFT REMOVAL/INSTALLATION.)

6.  Remove the front crossmember component and No.1 engine mount rubber as a single unit. (See FRONT CROSSMEMBER REMOVAL/INSTALLATION.)

7.  Remove the transfer. (See TRANSFER REMOVAL/INSTALLATION [D66MX-R].)

8.  Remove the oil seal (LH).

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9.  Remove the oil seal (RH).

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10.  Using the SSTs and a hammer, install a new oil seal (LH).

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11.  Using the SSTs and a hammer, install a new oil seal (RH).

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12.  Coat the lip of each oil seal with manual transaxle oil.

13.  Install the transfer. (See TRANSFER REMOVAL/INSTALLATION [D66MX-R].)

14.  Install the front crossmember component and No.1 engine mount rubber as a single unit. (See FRONT CROSSMEMBER REMOVAL/INSTALLATION.)

15.  Install the propeller shaft. (See PROPELLER SHAFT REMOVAL/INSTALLATION.)

16.  Install the front drive shaft (RH). (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)

17.  Connect the front drive shaft (LH) to the manual transaxle. (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)

18.  Add the specified amount of specified manual transaxle oil. (See MANUAL TRANSAXLE OIL REPLACEMENT [D66M-R, D66MX-R].)

19.  Install the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)