ANY OF THE FOLLOWING LIGHTS TURN ON. (ABS WARNING LIGHT, TCS/DSC OPERATION INDICATOR LIGHT, OR TCS OFF INDICATOR LIGHT) [ELECTRONICALLY CONTROLLED BRAKE SYSTEM]
id040309071600
Outline
Description |
Any of the following lights turn on. (ABS warning light, TCS/DSC operation indicator light, or TCS OFF indicator light) |
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Possible cause
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• Electronically controlled brake unit detects malfunction (input/output device malfunction)
• Electronically controlled brake unit connector is disconnected (circuit that turns on ABS warning light, TCS/DSC operation indicator light, brake system warning light, and TCS OFF indicator light if electronically controlled brake unit connector is disconnected)
• Electronically controlled brake unit power supply voltage decreases
• Poor ground in electronically controlled brake unit (If electronically controlled brake unit ground is not secured properly, ABS warning light, TCS/DSC operation indicator light, brake warning light, and TCS OFF indicator light turn on, but no DTC is output)
• Electronically controlled brake unit does not activate
• PCM detects malfunction
• Error signal received from PCM
• Body control module (BCM) detects malfunction
• Communication error between electronically controlled brake unit and PCM
• Communication error between electronically controlled brake unit and EPS control module
• Communication error between electronically controlled brake unit and body control module (BCM)
• Communication error between electronically controlled brake unit and Sophisticated Airbag Sensor (SAS) control module
• Communication error between body control module (BCM) and instrument cluster
• After replacing Sophisticated Airbag Sensor (SAS) control module, sensor initialization procedure for electronically controlled brake unit related parts not performed
• After replacing electronically controlled brake unit, initialization procedure for brake fluid pressure sensor not performed
• When replacing electronically controlled brake unit, configuration not performed (if configuration for electronically controlled brake unit is not performed, ABS warning light turns on)
• Electronically controlled brake unit internal malfunction
• Instrument cluster malfunction
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Diagnostic Procedure
Step |
Inspection |
Results |
Action |
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1
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VERIFY ELECTRONICALLY CONTROLLED BRAKE UNIT DTCs
• Verify the electronically controlled brake unit DTCs.
(See DTC INSPECTION.)
• Is a DTC displayed?
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Yes
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Repair the malfunctioning location according to the applicable DTC troubleshooting.
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No
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Communication error is displayed on M-MDS screen:
• Go to the next step.
Communication error is not displayed on M-MDS screen:
• Go to Step 5.
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2
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INSPECT CONNECTION CONDITION FOR ELECTRONICALLY CONTROLLED BRAKE UNIT CONNECTOR
• Verify the connection condition of the applicable connector.
(See CONNECTOR INSPECTION.)
• Is the applicable connector connected correctly?
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Yes
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Go to the next step.
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No
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Connect the electronically controlled brake unit correctly again, then go to Step 5.
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*3
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INSPECT ELECTRONICALLY CONTROLLED BRAKE UNIT POWER SUPPLY CIRCUIT FOR SHORT TO GROUND AND OPEN CIRCUIT
• Inspect the applicable circuit for a short to ground and open circuit.
(See CIRCUIT INSPECTION.)
• Is the circuit normal?
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Yes
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Go to the next step.
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No
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Repair or replace the malfunctioning location and perform the repair completion verification.
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*4
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INSPECT ELECTRONICALLY CONTROLLED BRAKE UNIT GROUND CIRCUIT FOR SHORT TO POWER SUPPLY AND OPEN CIRCUIT
• Inspect the applicable circuit for a short to power supply and open circuit.
(See CIRCUIT INSPECTION.)
• Is the circuit normal?
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Yes
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Replace the electronically controlled brake unit and perform the repair completion verification. (Open circuit in electronically controlled brake unit internal circuit)
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No
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Repair or replace the malfunctioning location and perform the repair completion verification.
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5
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INSPECT PCM FOR MALFUNCTION
• Perform the DTC inspection for the PCM.
(See DTC INSPECTION.)
• Is a DTC displayed?
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Yes
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Repair the malfunctioning location according to the applicable DTC troubleshooting.
(See DTC TABLE [PCM (e-SKYACTIV)].)
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No
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Go to the next step.
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6
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INSPECT BODY CONTROL MODULE (BCM) FOR MALFUNCTION
• Perform the DTC inspection for the body control module (BCM).
(See DTC INSPECTION.)
• Is a DTC displayed?
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Yes
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Repair the malfunctioning location according to the applicable DTC troubleshooting.
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No
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Go to the next step.
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7
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VERIFY SENSOR INITIALIZATION PROCEDURE PERFORMANCE CONDITION FOR ELECTRONICALLY CONTROLLED BRAKE UNIT RELATED PARTS
• After replacing the electronically controlled brake unit and the Sophisticated Airbag Sensor (SAS) control module, has the sensor initialization procedure for the electronically controlled brake unit related parts been performed?
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Yes
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Go to the next step.
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No
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Perform the sensor initialization procedure for the electronically controlled brake unit related parts, and perform the repair completion verification.
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8
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VERIFY IF MALFUNCTION DUE TO NOT PERFORMING LOW-G SENSOR INITIALIZATION PROCEDURE
• Verify if malfunction is due to not performing the low-G sensor (longitudinal-G sensor, lateral-G sensor) initialization procedure.
• After replacing the electronically controlled brake unit and the Sophisticated Airbag Sensor (SAS) control module, has the low-G sensor initialization procedure been performed?
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Yes
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Go to the next step.
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No
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Perform the initialization procedures for the DSC longitudinal-G sensor and the DSC lateral-G sensor, and perform the repair completion verification.
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9
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VERIFY IF MALFUNCTION DUE TO NOT PERFORMING YAW RATE SENSOR INITIALIZATION PROCEDURE
• Verify if malfunction is due to not performing the yaw rate sensor initialization procedure.
• After replacing the electronically controlled brake unit and the Sophisticated Airbag Sensor (SAS) control module, has the yaw rate sensor initialization procedure been performed?
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Yes
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Go to the next step.
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No
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Perform the DSC yaw rate initialization procedure and perform the repair completion verification.
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10
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VERIFY IF MALFUNCTION CAUSE IS INSTRUMENT CLUSTER OR ELECTRONICALLY CONTROLLED BRAKE UNIT
• Switch the main power ON (READY off).
• After replacing the electronically controlled brake unit and the Sophisticated Airbag Sensor (SAS) control module, has the yaw rate sensor initialization procedure been performed?
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Yes
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Replace the electronically controlled brake unit and perform the repair completion verification.
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No
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Replace the instrument cluster and perform the repair completion verification.
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Repair completion verification
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VERIFY IF MALFUNCTION CAUSE IS CORRECTED
• Install/connect the part removed/disconnected during the troubleshooting procedure.
• Has the malfunction symptom been eliminated?
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Yes
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Complete the symptom troubleshooting.
Explain repair contents to customer.
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No
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Refer to the CAN (controller area network) malfunction diagnosis flow to inspect for a CAN communication error.
If the CAN communication is normal, perform the diagnosis from Step 1.
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