MAGNETIC CLUTCH DISASSEMBLY/ASSEMBLY


id074000800400

1. Disassemble in the order indicated in the table.

1
Bolt
2
Pressure plate
3
Shim
4
Snap ring
5
A/C compressor pulley
6
Snap ring
7
Stator
8
Clamp
9
A/C compressor body

2. Assemble in the reverse order of disassembly.

3. Adjust the magnetic clutch clearance. (See MAGNETIC CLUTCH ADJUSTMENT.)

Bolt Removal/Installation Note

1. When removing or installing the bolt, hold the pressure plate as shown in the figure.

Snap Ring Removal/Installation Note

1. Remove the snap ring using a snap ring pliers.

A/C Compressor Pulley Removal Note

1. Remove the A/C compressor pulley using the SST (49 0839 425C).

Caution
• Be careful that the SST (49 0839 425C) tabs do not hang over the stator.

Stator Installation Note

1. Align the positioning pin with the hole of A/C compressor body and insert.

A/C Compressor Pulley Installation Note

1. Install the inner wheel of the pulley using a plastic hammer and SST (49 B018 003) to the compressor.

Caution
• If the SST is not properly positioned when the A/C compressor pulley is press-fit, the A/C compressor axle will interfere with the SST, possibly damaging component parts. Verify that the SST and axle are properly positioned and perform the procedure very carefully.

Shim Installation Note

1. First, insert the 1 mm (0.039 in) thick shim into the shaft.