AUTOMATIC TRANSMISSION SHIFT MECHANISM REMOVAL/INSTALLATION


id051400260200


Selector Lever Component Removal/Installation

1.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)

2.  Perform the following procedure to remove the selector lever knob.

(1)  Shift the selector lever to the D position.
(2)  To prevent scratches or damage, apply protective tape to the tool (width is 2 mm {0.08 in} or less, thickness is 1 mm {0.04 in} or less).
amxzzw00004479
(3)  Insert the tool as shown in the figure.
amxzzw00004076
(4)  Slowly move the tool in the direction of arrow (1) shown in the figure, detach the tab, and then remove the selector lever button cover in the direction of arrow (2).
amxzzw00004077
(5)  Remove the spring.
amxuuw00003574
(6)  Remove the selector lever knob.
amxzzw00004480

3.  Remove the following parts:

(1)  Shift panel component (See SHIFT PANEL REMOVAL/INSTALLATION.)
(2)  Upper panel (See UPPER PANEL REMOVAL/INSTALLATION.)
(3)  Parking brake lever boot panel (See PARKING BRAKE LEVER BOOT PANEL REMOVAL/INSTALLATION.)
(4)  Rear console (See REAR CONSOLE REMOVAL/INSTALLATION.)
(5)  Front console panel (See FRONT CONSOLE PANEL REMOVAL/INSTALLATION.)
(6)  Front console component (See FRONT CONSOLE REMOVAL/INSTALLATION.)

4.  Disconnect the connector and wiring harness clip.

amxuuw00002845

5.  Disconnect the selector lever component connector.

amxuuw00002843

6.  Place alignment marks on the control rod bracket and nut.

amxuuw00003576

7.  Remove the nut.

amxuuw00003577

8.  Disconnect the control rod from the lever clip of the selector lever component.

9.  Remove the nuts from the selector lever component.

amxuuw00003578

10.  Set the short cord aside and remove the selector lever component.

amxuuw00003579

11.  Pass the short cord through the installation hole and install the selector lever component.

12.  Install the nuts to the selector lever component.

amxuuw00003578

13.  Assemble the control rod to the lever clip of the selector lever component.

amxuuw00003580

14.  Align the alignment marks on the control rod bracket and nut, and install the nut.

15.  Connect the selector lever component connector.

amxuuw00002843

16.  Connect the connector and wiring harness clip.

amxuuw00002845

17.  Install the following parts:

(1)  Front console component (See FRONT CONSOLE REMOVAL/INSTALLATION.)
(2)  Front console panel (See FRONT CONSOLE PANEL REMOVAL/INSTALLATION.)
(3)  Rear console (See REAR CONSOLE REMOVAL/INSTALLATION.)
(4)  Parking brake lever boot panel (See PARKING BRAKE LEVER BOOT PANEL REMOVAL/INSTALLATION.)
(5)  Upper panel (See UPPER PANEL REMOVAL/INSTALLATION.)
(6)  Shift panel component (See SHIFT PANEL REMOVAL/INSTALLATION.)

18.  Perform the following procedure to install the selector lever knob.

(1)  Install the spring to the selector lever knob.
amxuuw00003581
Caution
•  Install the spring so that it is stopped by the stopper.
(2)  Remove the ring shown in the figure.
amxzzw00004078
(3)  Attach the selector lever button cover hook to the position shown in the figure and install the selector lever button cover.
amxzzw00004079
(4)  Insert the tab of the selector lever button cover lower end into the groove of the ring, and install the ring.
amxzzw00004080
(5)  Install the selector lever knob to the selector lever component.
amxzzw00004481
(6)  Pull the select lever knob upward and verify that it is securely installed.

19.  Connect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)


Control Rod Removal/Installation

1.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)

2.  Remove the following parts:

(1)  Selector lever knob (See Selector Lever Component Removal/Installation.)
(2)  Shift panel component (See SHIFT PANEL REMOVAL/INSTALLATION.)
(3)  Upper panel (See UPPER PANEL REMOVAL/INSTALLATION.)
(4)  Parking brake lever boot panel (See PARKING BRAKE LEVER BOOT PANEL REMOVAL/INSTALLATION.)
(5)  Rear console (See REAR CONSOLE REMOVAL/INSTALLATION.)
(6)  Front console panel (See FRONT CONSOLE PANEL REMOVAL/INSTALLATION.)
(7)  Front console component (See FRONT CONSOLE REMOVAL/INSTALLATION.)

3.  Disconnect the connector and wiring harness clip.

amxuuw00002845

4.  Place a clean rag behind the engine so that the engine does not contact the rear housing when it is tilted.

amxzzw00005089

5.  Remove the front crossmember under cover. (See FRONT CROSSMEMBER UNDER COVER REMOVAL/INSTALLATION.)

6.  Disconnect the control rod from the selector lever component. (See Selector Lever Component Removal/Installation.)

7.  Remove the tunnel member.

amxuuw00003818

8.  Disconnect the HO2S connector. (See HEATED OXYGEN SENSOR (HO2S) REMOVAL/INSTALLATION [SKYACTIV-G 1.5, SKYACTIV-G 2.0].)

9.  Disconnect the TWC from the exhaust manifold (WU-TWC). (See EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G 1.5, SKYACTIV-G 2.0].) (See TWC installation note.)

10.  Suspend the TWC using a cable as shown in the figure.

amxuuw00002847

11.  Remove the power plant frame. (See POWER PLANT FRAME REMOVAL [M66M-D].) (See POWER PLANT FRAME INSTALLATION [M66M-D].)

12.  Tilt the transmission while being careful not to allow parts on the back of the engine to contact the vehicle body.

13.  Remove the insulator. (See Insulator installation note.)

amxuuw00002848

14.  Remove in the order indicated in the table.

15.  Install in the reverse order of removal.

amxuuw00003583

1
Nut
2
Washer
3
Control rod component
4
Snap pin
5
Washer
6
Bush
7
Bracket
8
Washer
9
Bush
10
Spacer
11
Snap pin
12
Washer
13
Bush
14
Bracket
15
Wave washer
16
Control rod


Nut, washer and control rod component removal note

1.  Secure the control rod component with an adjustable wrench as shown in the figure.

amxuuw00002850

Caution
•  Do not use an impact wrench.
•  When loosening the control rod nut, secure the control rod component without applying torque within the AT.

2.  Remove the control rod nut.

amxuuw00002851

3.  Remove the washer and control rod component.


Control rod component, nut and washer installation note

1.  Install the control rod component and washer.

amxuuw00002851

2.  Secure the control rod component with an adjustable wrench and tighten the control rod nut as shown in the figure.

amxuuw00005643

Caution
•  Do not use an impact wrench.
•  When tightening the control rod nut, secure the control rod component without applying torque within the AT.
Tightening torque
14—18 N·m {1.5—1.8 kgf·m, 11—13 ft·lbf}


Insulator installation note

1.  Temporarily tighten bolt B.

amxuuw00002860

2.  Install the insulator and temporarily tighten bolts A and C in the order of A and C.

amxuuw00002861

3.  Completely tighten bolts A, B, and C in the order of A, B, C.

Tightening torque
19—25 N·m {2.0—2.5 kgf·m, 15—18 ft·lbf}


TWC installation note

1.  Remove the tunnel member temporarily.

amxuuw00003817

2.  Install the TWC to the exhaust manifold (WU-TWC). (See EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G 1.5, SKYACTIV-G 2.0].)


Indicator Removal/Installation

1.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)

2.  Remove the following parts:

(1)  Selector lever knob (See Selector Lever Component Removal/Installation.)
(2)  Shift panel component (See SHIFT PANEL REMOVAL/INSTALLATION.)

3.  Detach tabs shown in the figure and remove the indicator.

amxuuw00003584

4.  Install in the reverse order of removal.