CLUTCH PEDAL REMOVAL/INSTALLATION [B65M-R]

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Caution
•  Fluid will damage painted surfaces. Be careful not to spill any on painted surfaces. If it is spilled, wipe it off immediately.
Note
•  If clutch system-related hydraulic parts are removed, supply brake fluid, bleed air, and inspect for fluid leakage after the installation.

1.  Disconnect the negative battery cable.

2.  Remove in the order indicated in the table.

3.  Plug the clutch pipe after removing it to avoid leakage.

4.  Install in the reverse order of removal.

5.  Bleed the air from the system. (See CLUTCH FLUID AIR BLEEDING/REPLACEMENT [B65M-R].)

6.  After installation, inspect the clutch pedal. (See CLUTCH PEDAL INSPECTION [B65M-R].)

L.H.D.

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R.H.D.

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1
Reserve hose
(See Reserve Hose Removal Note.)
(See Reserve Hose Installation Note.)
2
Clutch pipe
(See Clutch Pipe Removal Note.)
(See Clutch Pipe Installation Note.)
3
Clutch pedal position switch connector
4
Clutch pedal position switch
(See Clutch Pedal Position Switch Installation Note.)
5
Clutch pedal component
6
Pedal pad


Reserve Hose Removal Note

1.  Move the clip upward.

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2.  Disconnect the reserve hose.


Clutch Pipe Removal Note


L.H.D.

Caution
•  When disconnecting the clutch pipe, the seal ring installed to the end of the clutch pipe may fall off or remain on the clutch pedal component clutch master cylinder side. If the clutch pipe is assembled with the seal ring not installed, it may cause fluid leakage from the clutch pipe connector or the clutch may not operate normally. When disconnecting the clutch pipe, remove the seal ring and clutch pipe as a single unit.

1.  Pull the clutch master cylinder clip to the position shown in the figure and pull out the clutch pipe connector straight to detach it.

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2.  Verify that the seal ring is removed together with the clutch pipe.

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R.H.D.

Caution
•  When disconnecting the clutch pipe, the seal ring installed to the end of the clutch pipe connector may fall off or remain on the clutch pedal component clutch master cylinder side. If the clutch pipe is assembled with the seal ring not installed, it may cause fluid leakage from the clutch pipe connector or the clutch may not operate normally. When disconnecting the clutch pipe, remove the seal ring and clutch pipe connector as a single unit.
Note
•  A seal ring has been installed to the mid-connector between the clutch master cylinder and clutch release cylinder. Verify that the clutch pipe is removed together with the seal ring when disconnecting the mid-connector.
•  The O-ring type mid-connector seal ring is installed to the groove at the end of the clutch pipe.

1.  Pull the clutch master cylinder clip to the position shown in the figure and pull out the clutch pipe connector straight to detach it.

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2.  Verify that the seal ring is removed together with the clutch pipe connector.

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Clutch Pedal Position Switch Installation Note

1.  Insert the new clutch pedal position switch into hole of the pedal bracket until the switch stops.

2.  Rotate the clutch pedal position switch 45° clockwise.

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3.  Verify that the clutch pedal position switch is locked securely.


Clutch Pipe Installation Note


L.H.D.

1.  Verify that the seal ring is installed to the groove at the end of the clutch pipe.

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Caution
•  Verify that there is no chipping or damage to the seal ring of the clutch pipe.

2.  Return the clutch master cylinder clip to the position shown in the figure.

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3.  Insert the clutch pipe connector straight.

4.  Pull the clutch pipe to verify that it does not come off, and reinsert it completely.


R.H.D.

Note
•  A seal ring has been installed to the mid-connector between the clutch master cylinder and clutch release cylinder. Verify that the clutch pipe is removed together with the seal ring when disconnecting the mid-connector.
•  The O-ring type mid-connector seal ring is installed to the groove at the end of the clutch pipe.

1.  Verify that the seal ring is assembled to the clutch pipe so that the ends of the seal ring and the clutch pipe overlap each other.

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Caution
•  Verify that there is no chipping or damage to the seal ring of the clutch pipe connector.

2.  Return the clutch master cylinder clip to the position shown in the figure.

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3.  Insert the clutch pipe connector straight.

4.  Pull the clutch pipe to verify that it does not come off, and reinsert it completely.


Reserve Hose Installation Note

1.  Connect the reserve hose until a click is heard.

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2.  Verify that the reserve hose is securely installed by pulling it, and reinsert into the reserve tank.